Failure Analysis

Failure Analysis
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Nuclear Reactor Telemetry Prognostics

A nuclear reactor is a device in which nuclear chain reactions are initiated, controlled, and sustained at a steady rate, as opposed to a nuclear bomb, in which the chain reaction occurs in a fraction of a second and is uncontrolled.

The most significant use of nuclear reactors is as an energy source for the generation of electrical power and for the power in some ships. This is usually accomplished by methods that involve using heat from the nuclear reaction to power steam turbines.

 

NC State's PULSTAR Reactor is a 1 MW pool-type research reactor with 4% enriched, pin-type fuel consisting of UO2 pellets in zircaloy cladding.
North Carolina State's PULSTAR Reactor is a 1 MW pool-type research reactor with 4% enriched, pin-type fuel consisting of UO2 pellets in zircaloy cladding.
The control room of NC State's Pulstar Nuclear Reactor.
The control room of NC State's Pulstar Nuclear Reactor.

The key components common to most types of nuclear power plants are:

  • Nuclear fuel
  • Neutron moderator
  • Coolant
  • Control rods
  • Pressure vessel
  • Emergency Core Cooling Systems (ECCS)
  • Reactor Protective System (RPS)
  • Steam generators (not in BWRs)
  • Containment building
  • Boiler feedwater pump
  • Steam turbine
  • Electrical generator
  • Condenser

Conventional thermal power plants all have a fuel source to provide heat. Examples are gas, coal, or oil. For a nuclear power plant, this heat is provided by nuclear fission inside the nuclear reactor. When a relatively large fissile atomic nucleus (usually uranium-235 or plutonium-239) is struck by a neutron it forms two or more smaller nuclei as fission products, releasing energy and neutrons in a process called nuclear fission. The neutrons then trigger further fission. And so on. When this nuclear chain reaction is controlled, the energy released can be used to heat water, produce steam and drive a turbine that generates electricity. A nuclear explosive involves an uncontrolled chain reaction, and the rate of fission in a reactor is not capable of reaching sufficient levels to trigger a nuclear explosion because commercial reactor grade nuclear fuel is not enriched to a high enough level. Enriched uranium is uranium in which the percent composition of uranium-235 has been increased from that of uranium found in nature. Natural uranium is only 0.72% uranium-235, with the rest being mostly uranium-238 (99.2745%) and a tiny fraction is uranium-234 (0.0055%).

Reactor types

Classifications

Nuclear Reactors are classified by several methods, a brief outline of these classification schemes is provided.

Classification by type of nuclear reaction

  • Nuclear fission -  Most reactors, and all commercial ones, are based on nuclear fission. They generally use uranium as fuel, but research on using thorium is ongoing. Fission reactors can be divided roughly into two classes, depending on the energy of the neutrons that are used to sustain the fission chain reaction:
    • Thermal reactors use slow or thermal neutrons. Most power reactors are of this type. These are characterized by neutron moderator materials that slow neutrons until they approach the average kinetic energy of the surrounding particles, that is, until they are thermalized. Thermal neutrons have a far higher probability of fissioning uranium-235, and a lower probability of capture by uranium-238 than the faster neutrons that result from fission. As well as the moderator, thermal reactors have fuel (fissionable material), containments, pressure vessels, shielding, and instrumentation to monitor and control the reactor's systems.
    • Fast neutron reactors use fast neutrons to sustain the fission chain reaction. They are characterized by an absence of moderating material. Initiating the chain reaction requires enriched uranium (and/or enrichment with plutonium 239), due to the lower probability of fissioning U-235, and a higher probability of capture by U-238 (as compared to a moderated, thermal neutron). In general, fast reactors will produce less waste and the waste they do produce will have a vastly shorter halflife, but they are more difficult to build and more expensive to operate. Overall, fast reactors are less common than thermal reactors in most applications. Some early power stations were fast reactors, as are some Russian naval propulsion units. Construction of prototypes is continuing (with fast breeder or generation IV reactors).
  • Nuclear fusion - Fusion power is an experimental technology, generally with hydrogen as fuel. While not suitable for power production, Farnsworth-Hirsch fusors is used to produce neutron radiation.
  • Radioactive decay - Examples include radioisotop thermoelectric generators and atomic batteries, which generate heat and power by exploiting passive radioactive decay.

Classification by moderator material

Used by thermal reactors.

  • Graphite moderated reactors
  • Water moderated reactors
    • Heavy Water moderated reactors
    • Light water moderated reactors (LWRs). Light water reactors use ordinary water to moderate and cool the reactors. When at operating temperatures if the temperature of the water increases, its density drops, and fewer neutrons passing through it are slowed enough to trigger further reactions. That negative feedback stabilizes the reaction rate. Graphite and heavy water reactor tend to be more thoroughly thermalised than light water reactors. Due to the extra thermalization, these types can use natural uranium/unenriched fuel.

Classification by coolant

  • Water cooled reactor - Pressure water reactor
    • A large pressure vessel. Most commercial and naval reactors use pressure vessels. Pressure vessels are almost always lined up to reactors and are only isolated from reactors during special maintenance or tests.
    • Pressurised channels. Channel-type reactors can be refuelled under load.
  • Boiling water reactor
  • Pool-type reactor
  • Liquid metal cooled reactor - Since water is as a moderator, it cannot be used as a coolant in a fast reactor. All fast neutron reactors that have been used for power generation have been liquid metal cooled reactors, but research continues in gas cooled reactors.
  • Gas cooled reactor are cooled by a circulating inert gas, usually helium. Nitrogen and carbon dioxide have also been used. Utilization of the heat varies, depending on the reactor. Some reactors run hot enough that the gas can directly power a gas turbine. Older designs usually run the gas through a heat exchanger to make steam for a steam turbine.

Classification by generation

  • Generation II reactor
  • Generation III reactor
  • Generation IV reactor

Classification by phase of fuel

  • Solid fueled
  • Fluid fueled
  • Gas fueled

Classification by use

  • Electricity
    • Power plants
  • Propulsion - nuclear propulsion
    • Nuclear marine propulsion
    • Various proposed forms of rocket propulsion
  • Other uses of heat
    • Desalination
    • Heat for domestic and industrial heating
    • Hydrogen production for use in a hydrogen economy
  • Production reactors for transmutation of elements
    • Breeder reactors - Fast breeder reactors are capable of enriching Uranium during the fission chain reaction (by converting fertile U-238 to Pu-239) which allows an operational fast reactor to generate more fissile material than it consumes. Thus, a breeder reactor, once running, can be re-fueled with natural or even depleted uranium.
    • Creating various radioactive isotopes, such as americium for use in smoke detectors, and cobalt-60, molybdenum-99 and others, used for imaging and medical treatment.
    • Production of materials for nuclear weapons such as weapons-grade plutonium
  • Providing a source of neutron radiation and positron radiation (e.g. Neutron activation analysis and Potassium-argon dating)
  • Research reactors : Typically reactors used for research and training, materials testing, or the production of radioisotopes for medicine and industry. These are much smaller than power reactors or those propelling ships, and many are on university campuses. There are about 280 such reactors operating, in 56 countries. Some operate with high-enriched uranium fuel, and international efforts are underway to substitute low-enriched fuel. [2]

Current technologies

There are two types of nuclear power in current use:

  1. The nuclear fission reactor produces heat through a controlled nuclea chain reaction in a critical mass of fissile material.
    All current
    nuclear power plants are critical fission reactors, which are the focus of this article. The output of fission reactors is controllable. There are several subtypes of critical fission reactors, which can be classified as Generation I, Generation II and Generation III. All reactors will be compared to the Pressurized Water Reactor (PWR), as that is the standard modern reactor design.
    A. Pressurized Water Reactors (PWR)
    These are reactors cooled and moderated by high pressure liquid (even at extreme temperatures) water. They are the majority of current reactors, and are generally considered the safest and most reliable technology currently in large scale deployment, although Three Mile Island (known for the Harrisburg accident) is a reactor of this type. This is a thermal neutron reactor design, the newest of which are the Advanced Pressurized Water Reactor and the European Pressurized Reactor. United States Naval reactors are of this type.
    B. Boiling Water Reactors (BWR)
    These are reactors cooled and moderated by water, under slightly lower pressure. The water is allowed to boil in the reactor. The thermal efficiency of these reactors can be higher, and they can be simpler, and even potentially more stable and safe. Unfortunately, the boiling water puts more stress on many of the components, and increases the risk that radioactive water may escape in an accident. These reactors make up a substantial percentage of modern reactors. This is a thermal neutron reactor design, the newest of which are the Advanced Boiling Water Reactor and the Economic Simplified Boiling Water Reactor.
    C. Pressurized Heavy Water Reactor (PHWR)
    A Canadian design, (known as CANDU) these reactors are heavy-water-cooled and -moderated Pressurized-Water reactors. Instead of using a single large pressure vessel as in a PWR, the fuel is contained in hundreds of pressure tubes. These reactors are fuelled with natural uranium and are thermal neutron reactor designs. PHWRs can be refueled while at full power, which makes them very efficient in their use of uranium (it allows for precise flux control in the core). Most PHWRs exist within Canada, but units have been sold to Argentina, China, India (pre-NPT), Pakistan (pre-NPT), Romania, and South Korea. India also operates a number of PHWR's, often termed 'CANDU-derivatives', built after the 1974 Smiling Buddha nuclear weapon test.
    D. Reaktor Bolshoy Moshchnosti Kanalniy (High Power Channel Reactor) (RBMK)
    A Soviet Union design, built to produce plutonium as well as power. RBMKs are water cooled with a graphite moderator. RBMKs are in some respects similar to CANDU in that they are refuelable On-Load and employ a pressure tube design instead of a PWR-style pressure vessel. However, unlike CANDU they are very unstable and too large to have containment buildings making them dangerous in the case of an accident. A series of critical safety flaws have also been identified with the RBMK design, though some of these were corrected following the Chernobyl accident. RBMK reactors are generally considered one of the most dangerous reactor designs in use. The Chernobyl plant had four RBMK reactors.
    E. Gas Cooled Reactor (GCR) and Advanced Gas Cooled Reactor (AGCR)
    These are generally graphite moderated and CO2 cooled. They can have a high thermal efficiency compared with PWRs due to higher operating temperatures. There are a number of operating reactors of this design, mostly in the United Kingdom, where the concept was developed. Older designs (i.e. Magnox stations) are either shut down or will be in the near future. However, the AGCRs have an anticipated life of a further 10 to 20 years. This is a thermal neutron reactor design. Decommissioning costs can be high due to large volume of reactor core.
    F. Liquid Metal Fast Breeder Reactor (LMFBR)
    This is a reactor design that is cooled by liquid metal, totally unmoderated, and produces more fuel than it consumes. These reactors can function much like a PWR in terms of efficiency, and do not require much high pressure containment, as the liquid metal does not need to be kept at high pressure, even at very high temperatures. Superphénix in France was a reactor of this type, as was Fermi-I in the United States. The Monju reactor in Japan suffered a sodium leak in 1995 and is approved for restart in 2008. All three use/used liquid sodium. These reactors are fast neutron, not thermal neutron designs. These reactors come in two types:
    Lead cooled
    Using lead as the liquid metal provides excellent radiation shielding, and allows for operation at very high temperatures. Also, lead is (mostly) transparent to neutrons, so fewer neutrons are lost in the coolant, and the coolant does not become radioactive. Unlike sodium, lead is mostly inert, so there is less risk of explosion or accident, but such large quantities of lead may be problematic from toxicology and disposal points of view. Often a reactor of this type would use a lead-bismuth eutectic mixture. In this case, the bismuth would present some minor radiation problems, as it is not quite as transparent to neutrons, and can be transmuted to a radioactive isotope more readily than lead.
    Sodium cooled
    Most LMFBRs are of this type. The sodium is relatively easy to obtain and work with, and it also manages to actually prevent corrosion on the various reactor parts immersed in it. However, sodium explodes violently when exposed to water, so care must be taken, but such explosions wouldn't be vastly more violent than (for example) a leak of superheated fluid from a SCWR or PWR.
    G. Aqueous Homogeneous Reactor
  2. The radioisotope thermoelectric generator produces heat through passive radioactive decay.
    Some radioisotope thermoelectric generators have been created to power space probes (for example, the Cassini probe), some lighthouses in the former Soviet Union, and some pacemakers. The heat output of these generators diminishes with time; the heat is converted to electricity utilising the thermoelectric effect.

Advanced reactors

More than a dozen advanced reactor designs are in various stages of development. Some are evolutionary from the PWR, BWR and PHWR designs above, some are more radical departures. The former include the Advanced Boiling Water Reactor (ABWR), two of which are now operating with others are under construction, and the planned passively safe ESBWR and AP1000 units.

  • The Integral Fast Reactor was built, tested and evaluated during the 1980s and then retired under the Clinton administration in the 1990s due to nuclear non-proliferation policies of the administration. Recycling spent fuel is the core of its design and it therefore produces only a fraction of the waste of current reactors. The link at the end of this paragraph references an interview with Dr. Charles Till, former director of Argonne National Laboratory West in Idaho and outlines the Integral Fast Reactor and its advantages over current reactor design, especially in the areas of safety, efficient nuclear fuel usage and reduced waste.[4]
  • The Pebble Bed Reactor, a High Temperature Gas Cooled Reactor (HTGCR), is designed so high temperatures reduce power output by doppler broadening of the fuel's neutron cross-section. It uses ceramic fuels so its safe operating temperatures exceed the power-reduction temperature range. Most designs are cooled by inert helium, which cannot have steam explosions, and which does not easily absorb neutrons and become radioactive, or dissolve contaminants that can become radioactive. Typical designs have more layers (up to 7) of passive containment than light water reactors (usually 3). A unique feature that might aid safety is that the fuel-balls actually form the core's mechanism, and are replaced one-by-one as they age. The design of the fuel makes fuel reprocessing expensive.
  • SSTAR, Small, Sealed, Transportable, Autonomous Reactor is being primarily researched and developed in the US, intended as a fast breeder reactor that is passively safe and could be remotely shut down in case the suspicion arises that it is being tampered with.
  • The Clean And Environmentally Safe Advanced Reactor (CAESAR) is a nuclear reactor concept that uses steam as a moderator - this design is still in development.
  • Subcritical reactors are designed to be safer and more stable, but pose a number of engineering and economic difficulties. One example is the Energy amplifier.
  • Thorium based reactors. It is possible to convert Thorium-232 into U-233 in reactors specially designed for the purpose. In this way, Thorium, which is more plentiful than uranium, can be used to breed U-233 nuclear fuel. U-233 is also believed to have favourable nuclear properties as compared to traditionally used U-235, including better neutron economy and lower production of long lived transuranic waste.
    • Advanced Heavy Water Reactor — A proposed heavy water moderated nuclear power reactor that will be the next generation design of the PHWR type. Under development in the Bhabha Atomic Research Centre (BARC).
    • KAMINI — A unique reactor using Uranium-233 isotope for fuel. Built by BARC and IGCAR Uses thorium.
    • India is also building a bigger scale FBTR or fast breeder thorium reactor to harness the power with the use of thorium.

Generation IV reactors

Generation IV reactors are a set of theoretical nuclear reactor designs currently being researched. These designs are generally not expected to be available for commercial construction before 2030. Current reactors in operation around the world are generally considered second- or third-generation systems, with the first-generation systems having been retired some time ago. Research into these reactor types was officially started by the Generation IV International Forum (GIF) based on eight technology goals. The primary goals being to improve nuclear safety, improve proliferation resistance, minimize waste and natural resource utilization, and to decrease the cost to build and run such plants.

  • Gas cooled fast reactor
  • Lead cooled fast reactor
  • Molten salt reactor
  • Sodium-cooled fast reactor
  • Supercritical water reactor (SCWR)
The Supercritical Water-cooled Reactor combines higher efficiency than a GCR with the safety of a PWR, though it is perhaps more technically challenging than either. The water is pressurized and heated past its critical point, until there is no difference between the liquid and gas states. An SCWR is similar to a BWR, except there is no boiling (as the water is critical), and the thermal efficiency is higher as the water behaves more like a classical gas. This is an epithermal neutron reactor design.
  • Very high temperature reactor

Generation V+ reactors

Designs which are theoretically possible, but which are not being actively considered or researched at present. Though such reactors could be built with current or near term technology, they trigger little interest for reasons of economics, practicality, or safety.

  • Liquid Core reactor - A closed loop liquid core nuclear rocket, where the fissile material is molten uranium cooled by a working gas pumped in through holes in the base of the containment vessel.
  • Gas core reactor. A closed loop version of the nuclear lightbulb rocket, where the fissile material is gassious uranium-hexafluoride contained in a fused silica vessel. A working gas (such as hydrogen) would flow around this vessel and absorb the UV light produced by the reaction. In theory, using UH6 as a working fuel directly (rather than as a stage to one, as is done now) would mean lower processing costs, and very small reactors. In practice, running a reactor at such high power densities would probably produce unmanageable neutron flux.
  • Gas core EM reactor. As in the Gas Core reactor, but with photovoltaic arrays converting the UV light directly to electricity.
  • Fission fragment reactor

Fusion reactors

Controlled nuclear fusion could in principle be used in fusion power plants to produce power without the complexities of handling actinides, but significant scientific and technical obstacles remain. Several fusion reactors have been built, but as yet none has 'produced' more thermal energy than electrical energy consumed. Despite research having started in the 1950s, no commercial fusion reactor is expected before 2050. The ITER project is currently leading the effort to commercialize fusion power.

Nuclear fuel cycle

Thermal reactors generally depend on refined and enriched uranium. Some nuclear reactors can operate with a mixture of plutonium and uranium (see MOX). The process by which uranium ore is mined, processed, enriched, used, possibly reprocessed and disposed of is known as the nuclear fuel cycle.

Under 1% of the uranium found in nature is the easily fissionable U-235 isotope and as a result most reactor designs require enriched fuel. Enrichment involves increasing the percentage of U-235 and is usually done by means of gaseos diffusion or gas centrifuge. The enriched result is then converted into uranium dioxide powder, which is pressed and fired onto pellet form. These pellets are stacked into tubes which are then sealed and called fuel rods. Many of these fuel rods are used in each nuclear reactor.

Most BWR and PWR commercial reactors use uranium enriched to about 4% U-235, many research reactors use highly enriched, or weapons grade uranium, while some commercial reactors with a high neutron economy do not require the fuel to be enriched at all.

It should be noted that fissionable U-235 and non-fissionable U-238 are both used in the fission process. U-235 is fissionable by thermal (i.e. slow-moving) neutrons. A thermal neutron is one which is moving about the same speed as the atoms around it. Since all atoms vibrate proportional to their absolute temperature, a thermal neutron has the best opportunity to fission U-235 when it is moving at this same vibrational speed. On the other hand, U-238 is more likely to capture a neutron when the neutron is moving very fast. This U-239 atom will soon decay into plutonium-239, which is another fuel. Pu-239 is a viable fuel and must be accounted for even when a highly enriched uranium fuel is used. Plutonium fissions will dominate the U-235 fissions in some reactors, especially after the initial loading of U-235 is spent. Plutonium is fissionable with both fast and thermal neutrons, which make it ideal for either nuclear reactors or nuclear bombs.

Most reactor designs in existence are thermal reactors and typically use water as a neutron moderator (moderator means that it slows down the neutron to a thermal speed) and as a coolant. But in a fast breeder reactor, some other kind of coolant is used which will not moderate or slow the neutrons down much. This enables fast neutrons to dominate, which can effectively be used to constantly replenish the fuel supply. By merely placing cheap unenriched uranium into such a core, the non-fissionable U-238 will be turned into Pu-239, "breeding" fuel.

Fueling of nuclear reactors

The amount of energy in the reservoir of nuclear fuel is frequently expressed in terms of "full-power days," which is the number of 24-hour periods (days) a reactor is scheduled for operation at full power output for the generation of heat energy. The number of full-power days in a reactor's operating cycle (between refueling outage times) is related to the amount of fissile uranium-235 (U-235) contained in the fuel assemblies at the beginning of the cycle. A higher percentage of U-235 in the core at the beginning of a cycle will permit the reactor to be run for a greater number of full-power days.

At the end of the operating cycle, the fuel in some of the assemblies is "spent," and is discharged and replaced with new (fresh) fuel assemblies. Although in practice, it is the buildup of reaction poisons in nuclear fuel that determines the lifetime of nuclear fuel in a reactor; long before all possible fissions have taken place, the buildup of long-lived neutron absorbing fission products damps out the chain reaction. The fraction of the reactor's fuel core replaced during refueling is typically one-fourth for a boiling-water reactor and one-third for a pressurized-water reactor.

Not all reactors need to be shut down for refueling; for example, pebble bed reactors, RBMK reactors, molten salt reactors, Magnox, AGR and CANDU reactors allow fuel to be shifted through the reactor while it is running. In a CANDU reactor, this also allows individual fuel elements to be moved about within the reactor core to places that are best suited to the amount of U-235 in the fuel element.

The amount of energy extracted from nuclear fuel is called its "burn up," which is expressed in terms of the heat energy produced per initial unit of fuel weight. Burn up is commonly expressed as megawatt days thermal per metric ton of initial heavy metal.

Safety 

Natural nuclear reactors

Although mankind has only tamed nuclear power recently, the first nuclear reactors were naturally occurring. A natural nuclear fission reactor can occur under certain circumstances that mimic the conditions in a constructed reactor. Fifteen natural fission reactors have so far been found in three separate ore deposits at the Oklo mine in Gabon, West Africa. First discovered in 1972 by French physicist Francis Perrin, they are collectively known as the Oklo Fossil Reactors. These reactors ran for approximately 150 million years, averaging 100 kW of power output during that time. The concept of a natural nuclear reactor was theorized as early as 1956 by Paul Kuroda at the University of Arkansas.

Such reactors can no longer form on Earth: radioactive decay over this immense time span has reduced the proportion of U-235 in naturally occurring uranium to below the amount required to sustain a chain reaction.

The natural nuclear reactors formed when a uranium-rich mineral deposit became inundated with groundwater that acted as a neutron moderator, and a strong chain reaction took place. The water moderator would boil away as the reaction increased, slowing it back down again and preventing a meltdown. The fission reaction was sustained for hundreds of thousands of years.

These natural reactors are extensively studied by scientists interested in geologic radioactive waste disposal. They offer a case study of how radioactive isotopes migrate through the earth's crust. This is a significant area of controversy as opponents of geologic waste disposal fear that isotopes from stored waste could end up in water supplies or be carried into the environment.

Instrumentation & Control

Every country is designing nuclear power plants to improve the plant's availability, safety, ease of operation and/or acceptability by the public and regulators. The appropriate balance of automation and manual operation is the subject of considerable debate in the U.S. and Europe today. Most researchers agree that today's technology would support digital automation of all the major systems in a power plant. One of the concerns, however, is how to verify and validate the required software.

In the U.S., the transition from today's nuclear control systems to more automated future designs is likely to occur in phases. One of the purposes of this study was to determine where the European concepts were in terms of evolution of I&C. The U.S. transition may be described in terms of four levels. The solid diamonds represent a plant that is operational; empty diamonds represent plants that are not yet operational.

[figure 26]
Nuclear Plant I&C State of the Art

In level 1, some of today's analog controllers will be replaced with more reliable digital controllers performing basic proportional-integral-differential (PID) control. This phase of evolution is already under way in the U.S. Generally, digital implementations of control systems on U.S. reactors have been one-for-one replacements of the original analog systems and have not taken full advantage of recent technological developments. As the chart shows, the panel thinks U.S. LWRs are in the beginning of level 1. The French plant Bugey is a little further advanced but also in level 1, while the Japanese Tokyo Electric Power Company's Kashiwazaki-1 and -2 are at the interface with the next level.

Level 2 of the predicted transition will include automation of routine procedures like plant start-up, shut-down, refueling, load changes, and certain emergency response procedures. Significant assistance will be given to the operator through computer-based expert systems and control room displays of plant status. Control will be implemented with digital technology. The newly completed Darlington plant in Canada is at level 2, as are the U.S. Advanced Light Water Reactor (ALWR) and the newest French plant (the N4 class). The German ISAR-II is between levels 2 and 3.

Level 3 is a significant advance toward automation with the operator interacting with and monitoring an intelligent, adaptive supervisory control system. Smart sensors will be expected to validate signals and communicate with fault-tolerant process controllers. Control strategies will be adaptive, and very robust to off-normal conditions. Advanced LMR (PRISM) concepts and MHTGR concepts being studied by the U.S. DOE will have these capabilities. The newest Canadian concept, the CANDU 3, is placed in this category, as is the Japanese Advanced Boiling Water Reactor (ABWR).

Level 4 is total automation of the plant, with an intelligent control system aware of operational status and in interactive communication with the operator to keep him apprised of any degraded conditions, likely consequences of these conditions, and possible strategies for minimizing deleterious consequences. At this point most plant functions will be automated and robotized including maintenance and security surveillance.

The control and information system will be an integral part of not only the total plant design, but also the national network of commercial power plants. The control system computer will learn from the network relevant information concerning other plants and component operational experience, and will alert the operator if that experience is relevant to his plant. No U.S. design has gone this far in incorporating advanced technology and automation. The Japanese Frontier Research Group on Artificial Intelligence is working on conceptual definition of a plant of this type. In the evolution of higher levels of automation, the designers will try to improve all aspects of nuclear power plants, including safety and reliability. Progress in all countries should build on successes and experiences in other countries

Nuclear Power Reactos Include the Folling Instrumentation

INSTRUMENTATION CHARACTERISTICS

The design should include provisions forin-service testing. The instruments should be capable of periodic channel checks during normal plant operation.

The instruments should have the capability for in-place functional testing.

Instrumentation that has sensors located in inaccessible areas should contain provisions for data recording in an accessible location, and the instrumentation should provide an external remote alarm to indicate actuation.

The instrumentation should record, at a minimum, 3 seconds of low-amplitude motion prior to seismic trigger actuation, continue to record the motion during the period in which the earthquake motion exceeds the seismic trigger threshold, and continue to record low-amplitude motion for a minimum of 5 seconds beyond the last exceedance of the seismic trigger threshold.

The instrumentation should be capable of recording 25 minutes of sensed motion.

The battery should be of sufficient capacity to power the instrumentation to sense and record (see Regulatory Position 4.5) 25 minutes of motion over a period of not less than the channel check test interval (Regulatory Position 8.2). This can be accomplished by providing enough battery capacity for a minimum of 25 minutes of system operation at any time over a 24-hour period, without recharging, in combination with a battery charger whose line power is connected to an uninterruptable power supply or a line source with an alarm that is checked at least every 24 hours. Other combinations of larger battery capacity and alarm intervals may be used.

Acceleration Sensors

The dynamic range should be 1000:1 zero to peak, or greater; for example, 0.001g to 1.0g.

The frequency range should be 0.20 Hz to 50 Hz or an equivalent demonstrated to be adequate by computational techniques applied to the resultant accelerogram.

Recorder

The sample rate should be at least 200 samples per second in each of the three directions.

The bandwidth should be at least from 0.20 Hz to 50 Hz.

The dynamic range should be 1000:1 or greater, and the instrumentation should be able to record at least 1.0g zero to peak.

Seismic Trigger

The actuating level should be adjustable and within the range of 0.001g to 0.02g.

INSTRUMENTATION INSTALLATION

The instrumentation should be designed and installed so that the mounting is rigid.

The instrumentation should be oriented so that the horizontal components are parallel to theorthogonal horizontal axes assumed in the seismic analysis.

Protection against accidental impacts should be provided.

INSTRUMENTATION ACTUATION

Both vertical and horizontal input vibratory ground motion should actuate the same time-history accelerograph. One or more seismic triggers may be used to accomplish this.

Spurious triggering should be avoided.

The seismic trigger mechanisms of the time-history accelerograph should be set for a threshold ground acceleration of not more than 0.02g.

REMOTE INDICATION

Triggering of the free-field or any foundation-level time-history accelerograph should be annunciated in the control room. If there is more than one control room at the site, annunciation should be provided to each control room.

MAINTENANCE

The purpose of the maintenance program is to ensure that the equipment will perform as required. As stated in Regulatory Position 3, the maintenance and repair procedures should provide for keeping the maximum number of instruments in service during plant operation and shutdown.

Systems are to be given channel checks every 2 weeks for the first 3 months of service after startup. Failures of devices normally occur during initial operation. After the initial 3-month period and 3 consecutive successful checks, monthly channel checks are sufficient. The monthly channel check is to include checking the batteries. The channel functional test should be performed every 6 months. Channel calibration should be performed during each refueling outage at a minimum.

Acceleration Sensor An instrument capable of sensing absolute acceleration and transmitting the data to a recorder.

Accessible Instruments Instruments or sensors whose locations permit ready access during plant operation without violation of applicable safety regulations, such as those of the Occupational Safety and Health Administration (OSHA) or regulations dealing with plant security or radiation protection safety.

Channel Calibration (Primary Calibration) The determination and, if required, adjustment of an instrument, sensor, or system such that it responds within a specific range and accuracy to an acceleration, velocity, or displacement input, as applicable, or responds to an acceptable physical constant.

Channel Check The qualitative verification of the functional status of the instrument sensor. This check is an "in-situ" test and may be the same as a channel functional test.

Channel Functional Test (Secondary Calibration) The determination without adjustment that an instrument, sensor, or system responds to a known input of such character that it will verify the instrument, sensor, or system is functioning in a manner that can be calibrated.

Nonaccessible Instruments Instruments or sensors in locations that do not permit ready access during plant operation because of a risk of violating applicable plant operating safety regulations, such as OSHA, or regulations dealing with plant security or radiation protection safety.

Operating Basis Earthquake Ground Motion (OBE) The vibratory ground motion for which those features of the nuclear power plant necessary for continued operation without undue risk to the health and safety of the public will remain functional. The value of the OBE is set by the applicant.

Primary Containment The principal structure of a unit that acts as the barrier, after the fuel cladding and reactor pressure boundary, to control the release of radioactive material. The primary containment includes (1) the containment structure and its access openings, penetrations, and appurtenances, (2) the valves, pipes, closed systems, and other components used to isolate the containment atmosphere from the environment, and (3) those systems or portions of systems that, by their system functions, extend the containment structure boundary (e.g., the connecting steam and feedwater piping) and provide effective isolation.

Recorder An instrument capable of simultaneously recording the data versus time from an acceleration sensor or sensors.

Secondary Containment The structure surrounding the primary containment that acts as a further barrier to control the release of radioactive material.

Seismic Isolator A device (for instance, laminated elastomer and steel) installed between the structure and its foundation to reduce the acceleration of the isolated structure, as well as the attached equipment and components.

Seismic Trigger A device that starts the time-history accelerograph.

Time-History Accelerograph An instrument capable of sensing and permanently recording the absolute acceleration versus time. The components of the time-history accelerograph (acceleration sensor, recorder, seismic trigger) may be assembled in a self-contained unit or may be separately located.

Triaxial Describes the function of an instrument or group of instruments oriented in three mutuallyorthogonal directions, one of which is vertical.

SEISMIC INSTRUMENTATION TYPE AND LOCATION

Solid-state digital instrumentation that will enable the processing of data at the plant site within 4 hours of the seismic event should be used.

A triaxial time-history accelerograph should be provided at the following locations:

  1. Free-field.

  2. Containment foundation.

  3. Two elevations (excluding the foundation) on a structure inside the containment.

  4. An independent Seismic Category I structure foundation where the response is different from that of the containment structure.

  5. An elevation (excluding the foundation) on the independent Seismic Category I structure selected in 4 above.

  6. If seismic isolators are used, instrumentation should be placed on both the rigid and isolated portions of the same or an adjacent structure, as appropriate, at approximately the same elevations.

he specific locations for instrumentation should be determined by the nuclear plant designer to obtain the most pertinent information consistent with maintaining occupational radiation exposures ALARA for the location, installation, and maintenance of seismic instrumentation. In general:

The free-field sensors should be located and installed so that they record the motion of the ground surface and so that the effects associated with surface features, buildings, and components on the recorded ground motion will be insignificant.

The in-structure instrumentation should be placed at locations that have been modeled as mass points in the building dynamic analysis so that the measured motion can be directly compared with the design spectra. The instrumentation should not be located on a secondary structural frame member that is not modeled as a mass point in the building dynamic model.

A design review of the location, installation, and maintenance of proposed instrumentation for maintaining exposures ALARA should be performed by the facility in the planning stage in accordance with Regulatory Guide 8.8, "Information Relevant to Ensuring that Occupational Radiation Exposures at Nuclear Power Stations Will Be As Low As Is Reasonably Achievable."

Instrumentation should be placed in a location with as low a dose rate as is practical, consistent with other requirements.

Instruments should be selected to require minimal maintenance and in-service inspection, as well as minimal time and numbers of personnel to conduct installation and maintenance.

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